Hanging System Wall Angle Roll Forming Machine

Wall angles, L-angle, or W-angle shapes has important applications in construction. They are used to help support Metal Furrings and provide a streamlined transition from ceiling to wall, enhancing the aesthetics of the space. Wall angles are also durable and heavy-duty, ensuring the stability and longevity of the structure. In prefab rooms, they serve as basic accessories to connect walls to walls and walls to ceilings on both the inner and outer sides, increasing the room’s strength, similar to how L angles function by providing structural support when joined perpendicularly to beams, columns, and other load-bearing components.

Wall Angle Profile Making Machine

The Wall Angle Profile is used to finish the edges and corners of the ceiling installation, providing a clean and professional look.

The Wall Angle profile-making machine is composed of:

Decoiler: Unwinds the metal coil for production initiation.
Main roll forming machine: Forms the metal into the desired angle profile.
Automatic hydraulic cutting-off station: Cuts the profiles to the appropriate lengths.
Hydraulic cooling station and electric control system: Keeps the machine running smoothly and under control.

The Wall Angle Profile specifications are:

Angles: 22*22mm
Produced according to customer’s request
Thickness: 0.3 – 0.50mm

In addition to the T grid production machines, MASSCA offers a diverse range of completely automatic metal drop ceiling tile production lines. These lines are capable of manufacturing ceiling boards in various sizes, including 600*600mm, 300*300mm, and 600*1200mm. The metal ceiling tiles produced by these machines can be integrated into an entire exposed metal ceiling suspending system, providing a seamless and stylish solution for modern building interiors.

Production Process flow of MASSCA L Wall Angle roll forming machine:

Uncoiler – Feeding guide & Roll forming the main machine – Hydraulic Punch Units-Run-out table

Main Components

Uncoilers for Pre-Painted Galvanized Iron (PPGI)
Main roll former
Automatic Cutting-off System
PLC control, HMI operate
1 Hydraulic Stations
Run-out Table

Main Parameters:

Stations: 10 stations in total
Speed: Operates at a speed range of 30 meters per minute
PLC Brand: Siemens
Human-Machine Interface: Also Siemens, provides an intuitive and user-friendly operation interface.
Die/Mould Material: Made of SKD11
Customer’s Logo: This can be customized as per the client’s requirements
Transmission: gear transmission with motor
Main Hydraulic Station with Accumulator

Details of each component of the T grid roll forming machine:

1.Uncoiler

Capacity: 1000kgs
Size: 1000 * 800 * 1100 (mm);
Inner dia of coil: φ 450-530mm
Outer dia of coil: max. 1200mm
It’s crucial to align the uncoiler precisely with the main former machine to ensure smooth material feeding.

2. Roll forming main machine of the T bar line

Station: 10 stations, each playing a vital role in the progressive forming process.
Speed: 30m/min
Machine Body: Constructed from carbon steel with a thickness of 20 mm, polished and protected by rust prevention paint.

Custom colors are available to match specific production environments.
Transmission: Motor power of 4KW, with chain drive for main transmission and worm wheel gearbox between rollers for accurate power distribution.
Side Plate: With a thickness of 30 mm, six sides polished, and high-precision boring for enhanced stability and precision.
Principal Axis: Made of 45# steel, undergoing tempering heat treatment and mill grinder precise making for excellent mechanical properties.
Electric Cabinet: Equipped with SIEMENS PLC programmed system, touch screen for easy operation, and a fully automatic controlling system for seamless production.
Punching Die: Material D11, hardness reaching HRC 58° – 60°, precisely milled and designed with removable parts for convenient maintenance and replacement.

Electric PLC Control Cabinet:

Features:
- PLC Brand: SIEMENS, providing reliable control logic and programming flexibility.
- Human-Machine Interface: SIEMENS, ensuring an easy-to-use and intuitive operation panel.
- Inverter: Teco from Taiwan, renowned for its stable frequency conversion capabilities.
- Switch Power: Delta from Taiwan, guaranteeing reliable power supply and switching functions.
- Wire connection interface: Aviation plug for secure and convenient wiring connections.

E: Hydraulic Stations:

Features:
- Hydraulic Brand: LYHP, offers stable hydraulic power.
- Electromagnetic Valve: HUADE brand, ensuring precise control of hydraulic flow.
- Accumulator: Filled with nitrogen for energy storage and pressure stabilization.
- Main Hydraulic: 15KW for major power-demanding operations.
- Secondary Hydraulic: 2.2KW for auxiliary functions.
- Color: Any color can be chosen to match the overall production setup.

F: Run-out Table:

Features:
- Size: 3800 x 750 x 970 mm, providing ample space for product output.
- Finish: Polished for a smooth surface, preventing scratches on the products.
- Material: Stainless Steel 304 with outward surface painted protection, available in any color. It functions as a working desk where products drop and slide out smoothly, facilitating packing and equipped with waste grooves to direct waste steel odd ends to the collection barrel.

Quick introduction of other two machine:

1. Main Tee Grid Making Machine

The Main Tee Grid is the backbone of the ceiling grid structure, dictating the overall layout and load-bearing capacity.

The production line for the Main Tee Grid incorporates several key components:

Decoilers: These units are responsible for unwinding the metal coils, ensuring a smooth and continuous feed of raw material into the production process.
Main roll forming machine: As the core of the line, it transforms the flat metal strip into the distinct T-shaped profile of the Main Tee Grid through precise roll forming operations.
Automatic hydraulic cutting off station: This device cuts the formed T bars to the required length with high precision, streamlining the production process.
Hydraulic cooling station and electric control system: The cooling station helps maintain the optimal temperature of the machinery during operation, while the electric control system oversees and regulates all aspects of the production process.

The Main Tee bar specifications are as follows:

Sizes: H38*24mm and H32*24mm
Length: 3600mm
Thickness: 0.20 – 0.40mm

2. Cross Tee Grid Making Machine

The cross-tee grid plays a vital role in providing additional support and stability to the ceiling grid, allowing for a more even distribution of weight. The production line for the Cross Tee Grid comprises:

Decoilers: Similar to the Main Tee Grid line, these supply the necessary metal strip.
Main roll forming machine: It shapes the metal into the specific Cross Tee Grid profile.
Automatic hydraulic cutting off station: Ensures accurate length cutting of the Cross T bars.
Hydraulic cooling station and electric control system: Maintains machine performance and controls production parameters.

The Cross Tee Grid dimensions are: