Box Beam Roll Forming and Conbination Machine

Description

Box Beam Roll Forming Line

——–Width adjustable by motorized

Box Roll Forming Machine and Couple Beam Connection Machine

MASSCA racking box beam roll forming line is designed for efficient and high-speed production of rack box beams. With a production speed of up to 20m/min and continuous cutting, it’s optimized for mass production. The width adjustability via motorization adds flexibility to accommodate various specifications.

The production line consists of two main machines: the box beam roll forming machine and the C profile tightening machine. The roll forming machine is responsible for shaping the C profile, while the tightening machine likely finishes and reinforces the profile to ensure its stability and strength.

This setup seems well-suited for industrial applications where precision, speed, and consistency are essential for producing rack box beams at scale.

MASSCA racking box beam roll forming line Main Specifications:

• Material:      M.S. Coil, G.I. Coil, Carbon Steel Coil
• Thickness: 1.6-2.0mm
•  Box beam width                          80/100/110/120/130/140/160
• Box beam Height                        50mm
• Power supply                                    380v, 50Hz, 3 Phs
• Roll forming speed                         10 m/min

First Machine: C Beam Roll Forming Machine ( Width Adjustable)

Pallet rack box beam profile drawing:

Production Process:

Decoiler- Roll Forming Machine- Straightening device- Hydraulic Cut-off- Run-out table

Box Beam Combination Machine

Main Parameters:

1. Decoiler  1 set

• Decoiler Type Hand Operated Expansion
• Outer Diameter of Coil Ø 1’400 mm
• Max Inner Demeter of Coil Ø 400– 450 mm
• Width of Coil 500 mm
• Loading Capacity 3,000 kgs

2. Main roll forming machine                              1 set

• RollForming Stations 16 Nos., Additional 5 Nos. for Straightening
• Profile Width & Height Adjustment by Spacers
• Roller’s Material Gr15 Steel
• Roller’s Heat Treatment HRC 55 –57
• Roller’s Main Shaft Ø 50mm, in 45# Steel
• Main Bearing 60309
• Gear Thickness 45 mm, under 45# HF Surface Treatment
• Power Transition by Gears & Chains
• Main Motor 11kw, 350 Gearbox
• Machine Side-Wall Thickness 25 mm
• RollForming Speed 12 meters/minute
• EquippedWith Water Cooler Device

3. Hydraulic Cut-Off Device(non- stop to cut)                              1 set

• Cutter Type Hydraulic, AutomaticCut-Off by Mould
• Cut-Off Mould 6Sets, Selvage Cutting
• Cut-Off Mould Material Gr12 Steel
• Cut-Off Mould Heat Treatment HRC 57 –59
• Motor kW

4. Run-Out Table                                               1 set

1. Structure                                                             rolling type table
2. Length                                                                 6 Meters

5. Electrical control system

• Common Controller Controlled by Knob / Button
• Length Controller by Baffling & End-Switch, on Run-Out Table
• Length Cutting Roll Forming Machine Stops, then Cuts
• Electronic Spear Parts TAIWAN Shilin or Joint Venture Company
• Power Supplier 380 V, 3Phs, 50Hz

Second Machine: Box Beam Combination Machine

Main Specification:

• Materials I. Coil, Carbon Steel Coil, Shelf Beam (6Sizes)
• Material Thickness 1.6– 2.0 mm

Main Parameters:

• Width Adjustment by Spacers
• Forming Rollers 4 Nos.
• Roller’s Material Gr15 Steel
• Roller’s Hardness HRC55°– 57°
• Roller’s Treatment Surface Polished Treatment
• Roller’s Main Shaft Ø 45mm, in 45# Steel
• Main Bearing 60308
• Gear Thickness 40 mm, under 45# HF Surface Treatment
• Power Transition by Gears & Chains
• Main Motor 0kw
• Machine Side-Wall Thickness 25 mm
• RollForming Speed 8 meters/minute
• Beam Feeding Table 1 Set, 2 Meters Long
• Run Out Table 1 Set, 2 Meters Long, with Rollers, No Power
• Electronic Control Panel Common Controller, by Button / Knob
• Electronic Components Silin, Taiwanese / Joint Venture Products

Power Supplier 380V, 50Hz, 3Phs

Finished Box Beam Photo :