Bracing Channel Roll Forming Machine

Description

BARCING CHANNEL ROLL FORMING MACHINE

Bracing is a crucial component of pallet racking systems.

The bracing, including horizontal and diagonal braces, is used to connect the upright columns in a pallet racking system to provide stability and prevent the rack from swaying or collapsing. These braces help distribute the load and forces evenly across the structure, ensuring the safety and integrity of the rack.

Machine specifications:

Space needed: 15×2.5x2m (LXWXH)

Length Cutting tolerance:≤±1.0mm

Angle degree tolerance: ≤3°

Power supply: 380V 50Hz 3 Phs, Total power: about 11kw.

Hydraulic oil:46# hydraulic oil

Gear oil:18# double-line gear oil.

I    Bracing Manufacturing Process:
Hydraulic decoiler——roll forming machine—hydraulic cut-off —run out table

 

II. Bracing Product Drawing

III. Main parameters:
i    Hydraulic Decoiler                                          1 set

Coil outer diameter:1400mm

Coil inner diameter:470-530mm

Hydraulic for expansion

Coil width:300mm (max)

Weight capacity:≤3TON

 

ii    Leveling machine                          1set
(1)    Max. Width                                   450 mm
(2)    Max. Thickness                              2.5mm
(3)    Rollers for Leveling                        Ø 80 mm, 11 rollers
(4)    Motor Power                                 3.0 kw

iii   Roll forming Main machine

Roll forming roller: 14 Nos, straightening roller: 5 Nos

Material of roll forming roller: Cr12Mov

Heat treatment: HRC58-62℃

Rolling  with heat treatment then finish processing  

Incoming material: carbon steel ,  thickness: 1.3mm

Side board thickness: 35mm.

Bearing: HRB brand

Main motor: 5.5kw ,

Roll forming speed: 6-10m/min

Height  adjustable by motorized

 

iv     Hydraulic Cut-Off Device                     4 sets

Cutting and punching combine mould: 2 sets.

Hydraulic auto cut-off and punch

vi    Run-Out Table                                1 set
(1)    Structure                                    rolling type table
(2)    Length                                        6 Meters

vii    Electrical control system

Plc control, length measured by the encoder.

Stop to cut off& bending

Frequency convert: Mitsubishi, Japan

Touch screen: Mitsubishi, Japan

Encoder: Omron  

Other electrical components: Schneider

 

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Rack System Main Components and Relative Machinery:

1. Upright Rack 
2. Beam
3. Plate
4. Support Bar / Bracing-Horizontal & Diagonal Bracing
5. Base plates and anchor