MASSCA Pallet Upright Rack Roll Forming Machine

Description

MASSCA Pallet Upright Roll Forming Machine

The pallet rack upright roll forming machine is a specialized piece of equipment designed for the automated production of pallet racking uprights. These uprights are essential components in industrial storage systems. The machine allows for the precise and motorized adjustment of the rack upright’s width. The entire production line consists of various components, including:

1. Decoiler: This part is responsible for feeding the raw material, typically steel coil, into the production process.
2. Leveling Machine: This ensures that the steel coil is flattened and prepared for further processing.
3. Power Press for Punching or Hydraulic Punching: This machine is used to create holes or slots in the uprights for attaching beams, brackets, or other accessories. It can be operated with either a mechanical power press or a hydraulic system, depending on the specific requirements.
4. Roll Forming Machine: This is the central component of the production line. It shapes the flat steel into the desired profile for the pallet rack upright. The width of the upright can be adjusted automatically using a motorized system.
5. Run-Out Table: Once the roll-forming process is complete, the uprights are conveyed to the run-out table for collection and further handling.
6. Electrical Control Panel: This component controls and monitors the entire production line, ensuring that each stage of the process operates efficiently and accurately.

In summary, the pallet rack upright roll forming machine and its associated production line are crucial for the efficient and precise manufacturing of pallet racking uprights used in industrial storage systems. It offers automation and flexibility in adjusting the rack upright’s width, making it an essential tool for the storage and logistics industry.

Machine specifications:

Pallet racking upright roll forming line specification
    Power supply                                    380v, 50Hz, 3 Phs
    Roll forming speed                            5-8m/min
    Strip Material                                      HR/CR rolled steel
    Material thickness                               2.0-3.0mm
    Omega upright height                        65mm
    Omega upright width                         90/100/115/125/145mm

I    Pallet rack upright Manufacturing Process:
Material coil – Decoiling––leveling machine—Air clutch Power press (Yangli) for punching —Roll-forming machine– hydraulic cut-off – final profile

II    Main parameters:
i    Decoiler                                          1 set
(1)    Coil width                                    350mm
(2)    Inner Diameter                             Ø 440 – 500 mm
(3)    Outer diameter                             Ø1200mm
(4)    Max. Loading Capacity                  5’000 kgs
(5)    Manual operating type                  Manual expansion to tighten the coil

ii    Leveling machine                          1set
(1)    Max. Width                                   450 mm
(2)    Max. Thickness                              2.5mm
(3)    Rollers for Leveling                        Ø 80 mm, 11 rollers
(4)    Motor Power                                 3.0 kw

iii    125 ton air clutch power press for punching (Yangli Brand)
(1)    Servo feeder motor:                           2.3kw
(2)    Mould material                                  Cr12Mov
(3)    Mould heat treatment                        HRC 60-62℃
(4)    Punching dies                                     4 sets
(5)    Working pressure                              125 ton

iv    Main roll forming machine                    1 set
(1)    Roll Forming Stations                            22 Nos.
(2)    Width adjustable                                   by motorized
(3)    Roller Main Shaft                                  Ø 85 mm, precision: ±0.02mm
(4)    Side board thickness                             55mm
(5)    Roller’s Material                                  Cr12mov, lathe finish with hard chroming.
(6)    Roller’s Heat Treatment                      HRC 60– 62, precision: ±0.02mm
(7)    Bearing                                                  6310
(8)    Roll Forming Speed                              8 meters/minute
(9)    Transmission part:
15 kw electrical motor 2 sets, equipped with JZQ 350 reducer 2 sets, and gear (1.5 inch, 12 gear) for transmission.

v    Hydraulic Cut-Off Device                     4 sets
(1)    Cutting mould                                      4 sets, non-waste cutting
(2)    Material of cutting mould                    Cr12mov, HRC60-62
(3)    Hydraulic station working capacity       30 ton
(4)    Hydraulic components                          Taiwan brand

vi    Run-Out Table                                1 set
(1)    Structure                                    rolling type table
(2)    Length                                        6 Meters

vii    Electrical control system
(1)    PLC                                                  Mitsubishi, Japan
(2)    Frequency convert                          22kw, Mitsubishi, Japan
(3)    Touch screen                                  Mitsubishi, Japan
(4)    Width adjustable                            By PLC
(5)    Length adjustable                          By optical sensor
(6)    Power Supply                                380V, 50Hz, 3Phs
(7)    Total power                                   40KW
(8)    Total weight                                  ≈ 12 Tons

Rack System Main Components and Relative Machinery:

1. Upright Rack 
2. Beam
3. Plate
4. Support Bar / Bracing-Horizontal & Diagonal Bracing
5. Base plates and anchor